Why should you upgrade your IMAGO F3000 controller to a PLC solution with Process Technology application?

Technological advancement

Traditional closed systems, such as the IMAGO F3000, have proven reliable for years, but they no longer meet the demands of modern industry. Today's standards require flexibility and integration capabilities essential for optimally managing complex production processes. Modern PLC controllers, like variTRON 500 and variTRON 500 touch, offer advanced programming and adaptive features, enabling customization to the specific needs of each process. As a result, variTRON 500 is an excellent choice for companies aiming to leverage digitalization and enhance plant efficiency.

End of support

Technical support for IMAGO F3000 has been discontinued, increasing the risk of breakdowns and spare parts shortages. Support for this system has ended, and JUMO now offers variTRON 500 and variTRON 500 touch as modern, reliable solutions for process automation. Transitioning to variTRON 500 with the Process Technology application represents an investment in the future—a system that will continue to be supported and developed, ensuring operational stability and continuity for years to come.

Protection against failures

By migrating to variTRON 500 now, you gain control over when and how modernization occurs, instead of waiting for an unexpected failure that could halt production at a critical moment. Early replacement with a modern system enables you to plan migration according to your production schedule, minimizing downtime and ensuring continuous operation. Investing in variTRON 500 provides the flexibility and adaptability necessary to meet evolving production requirements, resulting in enhanced security and efficiency for your plant.

PLC controller – why upgrade?

Digitalization and remote access

JUMO variTRON 500 is fully prepared to meet the challenges of digital transformation. By integrating with the JUMO Cloud platform and SCADA software such as JUMO smartWARE SCADA, you can monitor and manage production processes in real-time from anywhere in the world. JUMO Cloud provides remote data access, process visualization, and real-time alerts, enabling rapid decision-making and precise production management. It's an excellent tool that elevates process control, enhancing efficiency and responsiveness.

Versatility and adaptation

The variTRON 500 system offers complete flexibility and can be tailored to your facility's specific needs. With JUMO smartWARE Program, you can use predefined process steps and modify recipes to align with your production requirements. Depending on your needs, variTRON 500 allows you to add new functions or simplify and expand existing processes, making it an ideal solution for both large and small manufacturing facilities.

Long-term savings

JUMO variTRON 500 is an investment in the future, allowing scalability and system growth alongside your plant's development. Equipped with data analysis tools, the system helps optimize efficiency and reduce the risk of costly failures. Thanks to remote monitoring support and trend analysis, variTRON 500 facilitates proactive management of processes, minimizing downtime and reducing long-term operating costs.

Comprehensive support and spare parts availability

The modern variTRON 500 system is covered by a warranty, and spare parts will remain available for many years. This ensures your investment is secure and guarantees continuous, trouble-free operation without the risk of component shortages. JUMO also provides extensive technical and service support, ensuring constant access to experts who can assist with maintenance and system development, thus ensuring uninterrupted production and long-term operational stability.

Switching to JUMO variTRON 500 is more than just replacing a system – it's a step towards the future, offering complete support, scalability, and security for your production processes.

Options available for migration from PID controller to PLC

1:1 migration

For a 1:1 migration, JUMO specialists will carry out a detailed analysis of the current IMAGO F3000 configuration in order to map its functionality as accurately as possible onto the modern variTRON 500 system. In this way, customers can expect a smooth transition that preserves familiar settings and process functions. However, some custom functions programmed for specific applications may not be immediately available on the variTRON 500 and may require additional programming at CoDeSys. Our engineers are ready to customise these functions to meet specific production requirements.

New controller configuration to suit your needs

The second migration option is to create a new, optimised configuration tailored to the current needs of the plant. With this option, JUMO specialists will focus on the most important and relevant process steps, thus simplifying the system and reducing costs. This version is ideal for customers who only use selected IMAGO F3000 functions and do not need a full mapping of the entire system. This approach will save time and minimise programming and hardware investment, resulting in a more cost-effective and efficient migration.

Whatever option you choose, migrating to the variTRON 500 means modernity, greater flexibility and efficient process management, tailored to your needs.

Migration process with our JUMO Engineering Service

Initial analysis and consultation

The migration process begins with a detailed analysis of your current IMAGO F3000 system and consultations with JUMO's engineering team. Together, we determine which functions are essential for your plant and how best to transfer them to the modern variTRON 500 system. JUMO specialists can also create backups of all critical data from IMAGO F3000 to ensure complete data protection in case of failure. This ensures a smooth migration, securely transferring key settings and parameters to the new system.

Customization and personalization

JUMO variTRON 500 provides extensive opportunities to tailor the system specifically to your facility's needs. We can transfer the IMAGO F3000 configuration directly in a 1:1 format, or modify it according to your preferences to simplify the system and increase efficiency. With the JUMO smartWARE Program, users have access to pre-configured process steps, enabling easy process configuration. This allows quick customization of the system to meet individual requirements, making it more flexible and user-friendly.

Support during startup

JUMO engineers offer comprehensive support during the startup phase of the variTRON 500 system. Specialists conduct functionality and customization tests to ensure everything operates as expected. We also provide training for your team, allowing them to quickly and effectively familiarize themselves with the new system. This ensures your personnel are fully prepared to manage variTRON 500, enabling a smooth and hassle-free transition to the next level of automation.

Expansion options: JUMO smartWARE SCADA software and JUMO Cloud

JUMO smartWARE SCADA software

JUMO smartWARE SCADA is an advanced real-time process monitoring tool. It allows detailed analysis of measurement data and provides immediate alarms in the event of any irregularities. This system is specifically designed to manage complex production processes, granting users complete control over every production stage. Thanks to its intuitive SCADA interface, you can swiftly respond to process changes, minimizing downtime risk and maximizing your plant’s efficiency.

JUMO smartWARE Program software

JUMO smartWARE Program enables easy creation and modification of technological programs. With its graphical editor, users can quickly configure processes using predefined process steps. This software requires no advanced programming skills, making system adjustments and optimizations straightforward yet highly effective. JUMO smartWARE Program supports various technological scenarios, making it a versatile tool suitable for diverse industry needs.

JUMO Cloud software

JUMO Cloud is an IoT platform facilitating remote monitoring, data archiving, and analysis of process data from anywhere in the world. This advanced cloud technology provides users with full insight into their production processes, irrespective of location. JUMO Cloud ensures easy access to all process data, enabling data-driven decision-making and continuous performance enhancement. With functionalities such as remote alarming, reporting, and trend analysis, JUMO Cloud is an essential component supporting the digital transformation and future growth of your facility.

Upgrading to variTRON 500 opens doors to full integration with JUMO smartWARE SCADA, smartWARE Program, and JUMO Cloud, offering comprehensive solutions that support modern process management and optimization.

Summary

The IMAGO F3000 is no longer in production and is no longer supported, which means that time to replace it is now more important than ever. Without support, the risk of production downtime in the event of failure increases, which can lead to unplanned downtime and high repair costs. Switching to the variTRON 500 is an investment in the stability and reliability of your plant for years to come, enabling full technical support and spare parts availability.

Feel free to contact our team to discuss the details of the migration, book a consultation or get help with backing up your data from the IMAGO F3000. Our experienced specialists are ready to answer any questions and advise you on the best solution. Whatever your needs, JUMO will provide full support at every stage of the migration process.

Moving to the variTRON 500 is not just about replacing equipment - it is a step towards modern automation and bringing your plant into the digital age. By working with JUMO, you gain a partner who will help you manage your processes securely and efficiently, increasing productivity and opening up new technological possibilities. Choose variTRON 500 and enjoy a future full of innovation and reliability!

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